Condition Based Monitoring and Maintenance Services
Condition Based Monitoring
Condition Based Monitoring gives you insights into the health of your equipment, allowing you to take control of maintenance and downtime and allowing you to choose when to intervene on your assets (getting you out of the reactive cycle).
Get in touch with us today to find out how a comprehensive CBM program can transform your plant’s maintenance, increase reliability, and dramatically reduce downtime.
On this page we cover...
- An overview of our comprehensive Condition Based Monitoring Services
- Examples of one-off services to get you a return straight away without the complete program.
- Examples of the components that we can monitor
- The value of choosing Engineering Support for your CBM needs
1. Comprehensive Condition Based Monitoring Services
To thrive in this industry, we understand that you need more than just maintenance, you need proactive and predictive strategies. Condition Based Monitoring allows us to preemptively identify issues before they become major problems, ensuring continuous, unhindered operation.
a. Creating The Program
A successful CBM program requires careful planning and execution. Using our wide-ranging experience and deep knowledge, we tailor a CBM program that perfectly suits your unique operational needs. From identifying the most critical equipment to determining optimal monitoring intervals, we handle all aspects of your CBM program.
b. Identifying Equipment and Monitoring
Our expertise in food manufacturing gives us unique insights into the specific equipment requirements of the industry. Whether it’s motors, gearboxes, or temperature-sensitive units, we determine what needs to be monitored and establish the most effective methods for doing so.
c. Performing Monitoring Tasks
Our team doesn’t just set up your CBM program; we can also actively perform monitoring tasks. This ensures that your equipment is under constant surveillance, drastically minimizing the chances of any unforeseen issues that might hinder your productivity. [Find out more about our hands-on approach](/engineering-maintenance-services/).
2. One-Off Condition Monitoring Services
In addition to our CBM programs, we offer one-off services such as thermal imaging and laser alignment.
These services provide additional insight into your plant’s health and can help fine-tune your operations for even greater efficiency without a full program.
We can also perform a thorough Compressed Air Loss Leak Report, helping you identify and rectify costly compressed air leaks – with a compressed air leak survey we guarantee the results! Find out more here Compressed Air Leak Survey
3. Components We Monitor
a. Motors,Gearboxes and Rotating Equipment
Keeping a close eye on your motors and gearboxes and other rotating equipment is vital to ensuring continued running. By monitoring their condition, we can proactively predict and prevent mechanical failures that could cost you in repairs and downtime.
b. Pneumatic systems
Undetected air leaks can cost a company thousands every year. Our sophisticated equipment, techniques and experience can accurately locate air leaks, ensuring they are promptly fixed to save you valuable resources.
c. Electrical Controls
Monitoring heat increase with thermal imaging provides a non-invasive way to monitor the temperature of your machines and systems, such as electrical controls. Heat can also be an indicator of problems in Motors/Gearboxes and Bearings this allows us to detect any anomalies or increases in temperature that could indicate a problem on the horizon.
d. Bearings, Pumps and Mechanical Systems.
As well as thermography we utilise ultrasound technology to monitor noise, a critical part of any CBM program. This helps us to detect early signs of wear and tear, allowing for timely maintenance and avoiding unexpected breakdo
4. Engineering Support is here to support your CBM needs.
With over 20 years of experience with top food manufacturers in the UK, we understand the unique challenges faced by the industry. Our Condition Based Monitoring services go beyond traditional maintenance approaches, providing you with proactive solutions that boost efficiency and reliability.
Choosing Engineering Support means choosing a commitment to continuous improvement. Partner with us and experience the transformative power of a robust CBM program. Learn more about our Reliability Centered Maintenance Services
